1P16S 51.2V CCS Integrated Busbar Wire Harness Board 100Ah Cell for Residential Storage

Product Overview

The 1P16S 51.2V CCS Integrated Busbar Wire Harness Board is a compact contacting solution designed specifically for residential energy storage systems using 100Ah prismatic cells. It combines an integrated busbar with flexible high-quality wire harnesses, precision plated acquisition terminals, NTC temperature sensors, and injection-molded or blister thermo-riveted brackets into one formed assembly.

Tailored to the volume and space constraints of home energy storage, the integrated busbar design reduces part count and wiring complexity, while a mature injection-molded bracket fixing or blister thermo-riveting process keeps signal transmission stable and voltage and temperature acquisition precise. The result is a lower-cost alternative to PCB and FPC contacting schemes for high-volume base modules.

Product Features

• Integrated Busbar Design: The busbar and harness are combined into one formed component, cutting part count and simplifying assembly for home storage packs.
• Residential 16S Ready: Matched to the standard 16-series 51.2V architecture used in home energy storage, for fast system integration.
• Optimized for 100Ah Cells: Layout and current paths are tuned to 100Ah prismatic cells for a compact, space-efficient footprint.
• Precision Acquisition Chain: Plated terminals and an NTC thermistor array provide reliable voltage and temperature feedback to the BMS.
• Broad Adaptability: Harness layout and length can be flexibly adjusted to different module specifications and cell series/parallel arrangements.

Technical Specifications

Applications

• Residential (home) energy storage systems using 100Ah prismatic cells
• Wall-mounted and floor-standing home battery packs
• Small commercial energy storage cabinets in 16S 51.2V configuration
• Cost-sensitive, high-volume base module integration projects

Why Choose Us

• Residential-Focused Design: A CCS built around home storage space and cost targets, not generalized industrial modules.
• Public Mold & Custom Service: Standard public-mold products plus tailored layout and integration engineering.
• Cost-Efficient Alternative: Lower production cost than PCB and FPC contacting approaches with dependable electrical performance.
• Stable Supply: Consistent capacity and predictable lead times for sampling and mass production.