1P12S-48S CCS Wire Harness Board 280Ah 314Ah Prismatic Cell for Energy Storage

Product Overview

The 1P12S-48S CCS (Cell Contacting System) Wire Harness Board is a scalable current collection and signal acquisition solution purpose-built for 280Ah and 314Ah prismatic cells. Configurable across a 12-series to 48-series range, it unites flexible high-quality wire harnesses, precision plated acquisition terminals, NTC temperature sensors, high-conductivity aluminum busbars, and injection-molded or blister thermo-riveted brackets into one integrated assembly.

Formed through a standardized injection-molded bracket fixing or blister thermo-riveting process, the board delivers consistent signal transmission and precise voltage and temperature acquisition, providing dependable support for large-capacity energy storage systems while keeping production costs under control.

Product Features

• One-Piece Molded Integration: The harness, terminals, sensors and brackets are unified through a mature molding process, eliminating loose connections and simplifying module assembly.
• Scalable 12S to 48S Coverage: A single platform spans multiple series counts, allowing customers to standardize sourcing across different energy storage projects.
• Lower Cost than PCB / FPC: Delivers a more economical bill-of-materials than PCB and FPC contacting schemes, well suited to cost-sensitive, high-volume base modules.
• Precision Acquisition Chain: Plated terminals with an NTC thermistor array provide accurate voltage and temperature feedback for reliable BMS operation.
• Flexible Customization: Harness layout, trace length and bracket geometry can be tailored to specific module specifications and cell series/parallel arrangements.

Technical Specifications

Applications

• Large-capacity energy storage systems (ESS) using 280Ah or 314Ah cells
• Containerized and cabinet energy storage battery clusters
• Base-type battery modules requiring a standardized 12S to 48S platform
• Cost-sensitive, high-volume module integration projects

Why Choose Us

• Public Mold & Custom Service: Ready-to-supply public-mold products plus tailored design for your specific module layout and series count.
• Standardized Platform: One configurable CCS design covering 12S to 48S streamlines procurement and reduces development effort.
• Cost Advantage without Compromise: Lower production cost than PCB and FPC approaches while maintaining stable electrical performance.
• Reliable Delivery: Stable supply capacity and predictable lead times for both sampling and mass production.