1P8S CCS Wire Harness Board Aluminum Busbar NTC Sensor for 230Ah Battery Module

Product Overview

The 1P8S CCS (Cell Contacting System) Wire Harness Board is a fully integrated current collection and signal acquisition module engineered for 230Ah battery cells. It combines high-quality wire harnesses, precision acquisition terminals, NTC temperature sensors, high-conductivity aluminum busbars, and injection-molded or blister thermo-riveted brackets into a single reliable assembly, formed through a mature injection-molded bracket fixing or blister thermo-riveting process.

With a standardized production workflow, the board delivers stable signal transmission and accurate voltage and temperature acquisition, effectively safeguarding the reliable operation of the battery system. It is an ideal contacting solution for cost-sensitive, high-volume base-type battery module projects.

Product Features

• Mature and Reliable Process: Industry-standardized production flow ensures stable signal transmission and precise voltage and temperature acquisition, guaranteeing stable battery system operation.
• Significant Cost Advantage: Compared with PCB and FPC solutions, it offers lower production costs, making it ideal for cost-sensitive, high-volume base-type battery module projects.
• Wide Adaptability: The wiring layout and length can be flexibly adjusted to different battery module specifications, compatible with various cell series and parallel configurations.
• Integrated One-Piece Forming: Fixed by mature injection-molded brackets or integrated through blister thermo-riveting for a compact and robust structure.
• Accurate Acquisition: Precision terminals and NTC temperature sensors ensure accurate real-time voltage and temperature monitoring.

Technical Specifications

Applications

• Residential and commercial energy storage systems (ESS)
• Base-type battery modules with cost-sensitive, high-volume requirements
• Battery packs using 230Ah prismatic cells in various series and parallel configurations
• New energy and industrial battery module integration projects

Why Choose Us

• Public Mold & Custom Service: We provide standard public-mold products and also offer customized service to match your specific module design.
• Cost-Effective Solution: A lower-cost alternative to PCB and FPC contacting schemes without compromising reliability.
• Proven Manufacturing: Mature, standardized production processes deliver consistent quality and stable performance.
• Fast Response & Delivery: Flexible MOQ and reliable lead times for both samples and mass production.