Prismatic Battery End Plate Steel Strap CCS Kit for 1P8S 1P16S battery Packs 100Ah 280Ah 314Ah Cells

Product Overview

Our comprehensive battery pack assembly kit integrates three critical components — aluminum end plates, steel Strap, and a CCS (Cell Contact System) module — into a single, pre-engineered package. Designed for 1P8S and 1P16S prismatic cell configurations using 100Ah, 280Ah, and 314Ah LiFePO4 cells, this kit dramatically simplifies your battery pack assembly workflow.

• Pre-Configured for 1P8S & 1P16S: The kit is factory-optimized for the two most common prismatic cell pack topologies. 1P8S (8 cells in series) suits 24V nominal systems; 1P16S (16 cells in series) targets 48V nominal energy storage and light EV applications. Custom cell counts available on request.
• Three-Cell Compatibility: Engineered for 100Ah, 280Ah, and 314Ah LiFePO4 prismatic cells — the industry's most widely adopted capacities. End plate dimensions and CCS busbar geometry are optimized for each cell size to ensure perfect fit and low contact resistance.
• High-Performance CCS Module: Tinned copper or nickel-plated copper busbars achieve ≤0.001Ω contact resistance for efficient, low-loss current transmission. UL94 V-0 fire-retardant insulation materials (PA66/PPO/PEEK) provide excellent anti-short-circuit and anti-leakage protection across a -40℃ to +85℃ operating range.
• Robust Mechanical Structure: End plates provide precise cell compression, maintaining optimal stack pressure for cycle life. Stainless steel belts deliver uniform binding force with excellent vibration and shock resistance for mobile and stationary applications.
• Integrated Signal Acquisition: The CCS module integrates voltage sensing taps and temperature monitoring points, enabling direct connection to your BMS for comprehensive pack monitoring and protection.

• One-Stop Kit Solution: End plates, steel belts, and CCS module delivered as a single matched kit — no need to source and qualify components from multiple suppliers. Designed to work together out of the box.
• Rapid Prototyping: Custom configurations for non-standard cell counts or pack layouts supported. Engineering drawings reviewed and samples produced within 7-12 working days.
• Scalable Production: 30,000+ sets monthly capacity with consistent quality from automated production lines and 100% electrical continuity testing on every CCS module.
• Flexible MOQ: 50-set minimum order for standard configurations, making it accessible for pilot projects and small-batch production runs.
• Global Support: Technical documentation, 3D CAD files, and installation guidance provided. Dedicated engineering support for your battery pack design optimization.

• Energy Storage Systems (ESS): Residential 48V wall-mounted batteries, commercial and industrial C&I storage cabinets
• Electric Vehicle Battery Packs: Low-speed EVs, electric forklifts, AGVs, golf carts
• Telecom Backup Power: 48V DC telecom base station battery modules
• Portable Power Stations: High-capacity portable energy storage units