XW-PC12-300 Compact Prismatic Battery Compress Machine 300kg Pressure 800mm Stroke Touch Screen Control

Overview

When production space is limited or module dimensions fall within a smaller range, a compact compression solution offers practical benefits. The XW-PC12-300 is configured for prismatic battery modules requiring up to 300kg compression force and 800mm stroke length, maintaining the servo-driven control architecture of the XW-PC12 series in a reduced footprint.

Core Advantages

PLC-Controlled Compression Cycle

The operator presets the desired compression length and pressure through the touch screen interface. The servo motor and electric cylinder then execute the compression sequence automatically, with the process ending when either parameter reaches its preset threshold. Real-time pressure and length data are displayed throughout the cycle.

Space-Efficient Machine Dimensions

With overall dimensions of 1200 x 550 x 1350mm and a net weight of 220kg, the XW-PC12-300 occupies a smaller footprint than the standard configuration. This makes it suitable for production environments where floor space is a constraint, including R&D laboratories and pilot production lines.

Pressure Sensor Feedback

The integrated high-precision pressure sensor provides 0.1kg measurement resolution during the compression process. Combined with 0.01mm servo position feedback, the system ensures that each compression cycle is executed according to the preset parameters.

Material Handling Integration

Bottom belt fitting and sliding tray functions are included as standard, supporting the workflow of positioning prismatic battery modules before compression and removing them after cycle completion.

Reduced Power Consumption

The 800W power rating and single-phase AC220V 50Hz supply make the XW-PC12-300 compatible with standard workshop electrical infrastructure without requiring three-phase power installation.

Supported Battery Types

The XW-PC12-300 is designed for prismatic lithium battery cells. The 800mm stroke accommodates modules assembled from prismatic cells used in consumer electronics battery packs, small electric vehicle batteries, and compact energy storage units. As with all XW-PC12 series machines, the travel is customizable to match specific module dimensions.

Technical Specifications

Industrial Applications

The XW-PC12-300 supports prismatic battery module assembly in several production contexts: consumer electronics battery pack manufacturing, small electric vehicle (e-bike, e-scooter) battery assembly, compact energy storage module production, and battery R&D testing environments where smaller batch sizes and varied module configurations are common.

Operational Sequence

The compression workflow begins with the operator loading a prismatic battery module onto the sliding tray. Through the touch screen interface, preset compression length and pressure parameters are selected for the module configuration being processed. Upon cycle initiation, the servo motor drives the electric cylinder forward, with real-time pressure and position readings displayed on the screen. The cycle ends automatically when either parameter setpoint is reached. The compressed module is then removed via the sliding tray, and the machine is ready for the next module.

Production Environment Suitability

Operating on single-phase AC220V 50Hz power with an 800W power rating, the XW-PC12-300 connects to standard workshop electrical outlets. The compact dimensions (1200 x 550 x 1350mm) and 220kg net weight make the machine suitable for production floors, R&D laboratories, and pilot manufacturing lines where space allocation is a consideration. The machine supports prismatic battery cells of varying dimensions within its 800mm stroke and 300kg pressure capacity.

Request a Quote

To receive technical documentation, discuss your prismatic battery module specifications, or request pricing for the XW-PC12-300, contact the XWELL engineering team.