XW-ADW Automatic Double Side Battery Spot Welding Machine 5000A Servo Motor PC Control 500x400mm Range

XW-ADW Automatic Double Side Battery Spot Welding Machine 5000A Servo Motor PC Control

The XW-ADW Automatic Double Side Spot Welding Machine is a CNC-controlled production solution engineered for high-efficiency cylindrical battery pack assembly. Featuring 5000A welding current with dual welding heads driven by precision servo motors, this machine simultaneously welds positive and negative terminals on cells from 18650 to 33140, making it ideal for E-bike, scooter, and power tool battery pack manufacturing.

Key Features

• Dual Welding System: Two independent welding heads work simultaneously on both battery poles, effectively doubling throughput versus single-head machines at 0.3-0.5s per weld cycle.
• Servo Motor Precision Drive: CNC-controlled servo motors with linear guide rails ensure consistent electrode positioning and uniform weld joint quality across the full 500mm x 400mm working envelope.
• PC Graphical Interface: Industrial PC with intuitive software allows operators to program complex welding paths, store process parameters, and generate any battery pack geometry without specialized training.
• Real-Time Quality Monitoring: Built-in welding effect monitoring system detects and flags NG (no-good) weld spots, with full data storage for batch traceability and quality assurance.
• Standard Fan Cooling: Reliable forced-air cooling system maintains optimal operating temperature for continuous production shifts.
• Wide Cell Compatibility: Supports 18650, 21700, 26650, 32650, 32700, and 33140 cylindrical cells on pure nickel and nickel-plated steel tabs from 0.1mm to 0.3mm thickness.

Technical Specifications

• Welding Current: 5000A
• Cooling: Fan (standard)
• Power Supply: AC 220V 50Hz
• Air Pressure: 0.4-0.6 MPa
• Dimension: 1100 x 900 x 1850 mm | Weight: 380 kg

Applications

• E-bike and electric scooter battery pack welding
• Power tool battery assembly
• Consumer electronics battery pack production

Contact XWELL today for configuration options including higher current ratings and water cooling upgrades.