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Zero-Weld Metal Box with 0-Weld Integrated Stretch Molding and IP54/IP65 Waterproof & Dustproof for Customizable Battery Pack Cases

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Battery Pack Production Machine

Lithium Battery Spot Welding Machine

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Mr. Sammy Qin

sammyqin@outlook.com

+8618620492985

+8618620492985

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Zero-Weld Metal Box with 0-Weld Integrated Stretch Molding and IP54/IP65 Waterproof & Dustproof for Customizable Battery Pack Cases

Brand Name:	XWELL
Model Number:	Battery Pack Case
MOQ:	10pcs
Price:	USD $1~$1000
Packaging Details:	Carton
Payment Terms:	T/T,Western Union,L/C,D/A,D/P

Detail Information

Product Description

Detail Information

Place of Origin:

China

Certification:

Battery Size:

Customizable

Output Power:

1 KWh, 2 KWh

Battery Type:

Prismatic, Cylindrical

Material:

Thickness:

Customizable

Size:

Customizable

Supply Ability:

10000 pcs per month

Highlight:

0-Weld Integrated Stretch Molding Battery Pack Case

IP54/IP65 Waterproof & Dustproof Battery Enclosure

Customizable Size Zero-Weld Metal Box

Product Description

Battery Raw Material: Zero-Weld Metal Box for Lithium/Lead-Acid Battery Packs

As a core battery raw material, our Zero-Weld Metal Box for Battery Pack is engineered to solve pain points of traditional welded battery cases—such as poor sealing, weak structural durability, and short service life. It adopts an integrated stretch molding process to achieve a seamless 0-weld structure, making it ideal for lithium-ion, LiFePO4, and other battery pack applications in electric vehicles, energy storage systems, portable electronics, and outdoor equipment.

Product Core Advantages

Advantage Category	Key Feature	Buyer Benefit
Structural Durability	0-weld integrated stretch molding; no welding seams	Eliminates seam leakage/breakage risks, boosts overall durability by 35% vs. welded cases
Protection Performance	IP54/IP65 waterproof & dustproof (customizable to IP67)	Shields internal batteries from moisture, dust, and debris—suitable for outdoor/harsh environments
Material Quality	High-grade carbon steel (SPCC) / aluminum alloy (6061-T6) / stainless steel 304 (optional)	Resists corrosion and impact; maintains shape under -20℃ to 85℃ temperature fluctuations
Thermal Management	Smooth metal surface + optional internal heat-dissipating fins	Enhances heat dispersion by 25%, preventing battery overheating and extending service life

Technical Specifications

Specification	Details	Customization Range
Compatible Voltage	12V, 24V, 48V, 60V, 72V (mainstream)	6V - 96V (per battery pack needs)
Material Thickness	1.0mm - 2.5mm (standard)	0.8mm - 3.0mm (adjustable for weight/protection needs)
Size Range	Length: 180mm - 550mm Width: 100mm - 280mm Height: 60mm - 180mm	Fully customizable (based on battery pack dimensions)
Surface Treatment	Electroplating, powder coating, brushed finish (standard)	Anti-fingerprint coating, anti-corrosion plating (optional)
Mounting Design	Pre-drilled M4/M5 threaded holes	Custom hole positions/sizes for easy installation
Certifications	CE, RoHS	REACH, UL (available for North American/European markets)

Application Scenarios

Our Zero-Weld Metal Box is a versatile battery raw material for multiple industries, solving packaging challenges in different use cases:

Electric Mobility: E-bikes, e-scooters, three-wheeled EVs, golf carts (resists riding bumps and rain)
Energy Storage: Home solar storage systems, industrial backup batteries (withstands long-term outdoor placement)
Portable Electronics: Medical devices (blood glucose meters), outdoor LED lights, camping gear (compact and dustproof)
Industrial Equipment: Electric forklifts, warehouse AGVs (heavy-duty material resists mechanical impact)

Why Choose Our Zero-Weld Metal Box?

Cost-Saving for Long Term: The 0-weld structure reduces maintenance costs caused by seam damage, and the durable material extends the box's service life by 2-3 years vs. ordinary cases.
Low MOQ & Fast Customization: We support MOQ as low as 50 units, and custom samples can be delivered within 7-10 days—perfect for small-batch trials or large-scale production.
Global Compliance: Certifications like CE and RoHS ensure smooth customs clearance for markets in Europe, Southeast Asia, and North America.

Order & Support

If you need to match the box to your specific battery pack specs (e.g., voltage, size, or protection level), our engineering team will provide free design recommendations. Contact us today for a detailed quote or to request a sample!

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products details

Battery Pack Welding Machine

Battery Pack Production Machine

Battery Pack Testing Machine

Lithium Battery Spot Welding Machine

Battery Laser Welding Machine

Battery Raw Material

Ultrasonic Battery Welder

BMS Testing Machine

Battery Aging Machine

Battery Cell Sorting Machine

Battery Cell Grading Machine

Battery Cell Sticking Machine

Zero-Weld Metal Box with 0-Weld Integrated Stretch Molding and IP54/IP65 Waterproof & Dustproof for Customizable Battery Pack Cases

0-Weld Integrated Stretch Molding Battery Pack Case

IP54/IP65 Waterproof & Dustproof Battery Enclosure

Customizable Size Zero-Weld Metal Box

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